Thermodyne Boilers Industry Blog

In cases Mostly Boiler flue gases leave at considerable high temperature taking out valuable heat. Valuable heat can be recovered by installing a simple Heat Recovery Unit (Water Pre-heater). This heat can be utilized to preheat the Boiler Feed Water. By installing a simple Heat Recovery Unit (HRU), fuel consumption can be typically reduced by 4 % to 6%. Every 5 degree increase in feed-water temperature will give an efficiency improvement of 1%. Heat Recovery Unit (HRU) is a simple shell & tube type Heat ex-changer sized for: The temperature and volume of flue gases Pressure drop across it Fuel used in the boiler Quantity of Heat to be recovered Properly designed HRU has the ability to reduce the fuel requirements of a boiler by transferring heat from the exit flue gases to the feeding water. However flue gases temperature reduction below Sulphur dew-point is not advisable for high sulphur fuels to avoid corrosion & erosion of equipment. Advantages and Benefits ...

Smoke Cum Water Tube Boilers                      Combitherm- Combi Boilers may be a distinctive design membrane water wall kind boiler combining the benefits of water tube & smoke tube design. A radiation zone of the chamber is roofed on 3 sides by water tubes forming the primary pass and therefore the standard smoke tube shell has tubes lined up forming the second and third pass of flue gases. so the water wall chamber recovers the radiation heat of the chamber and therefore the smoke tube shell provides giant water & steam holding capacities to convey the most advantage. This design will burn a spread of fuels like Coal, Lignite, Rice Husk, Wood, Bagasse, Groundnut shells, alternative and several other other fuels so providing you with lowest energy prices relying upon the fuel availableness in your space. Advantages The flexibility of fuels with an alternative of agro waste fuels Combines to the ad...

Packaged Boiler  could be a trendy kind of boiler. they're manufactured to a spread of ordinary designs, according to the size and physical change capability needed. they're used as each hydronic boilers for heating and as steam generators for tiny power functions. the benefits of a package boiler are that they're obtainable off the shelf' while not a drawn-out style step and added that they're easier to put in. Package boilers also are cheaper to work as they mechanically manage their burner and water level, thus not requiring the continual attention of a boilerman. Package boilers don't seem to be used for large-scale power functions like electric power generation . These use additionally advanced and additional economical custom-designed boilers, sometimes nowadays water-tube boilers performing at air mass. The internal arrangement of a package boiler is typically a one- or two-pass fire-tube boiler with an indoor chamber tube. this is often kin...

Intech Boiler | the conventional three pass smoke-tube design wood / Coal fired steam boiler having, internal furnace . Intech Boilers come in semi-wet back and fully wet-back, dry back options and it is most suitable for manual firing of coal, briquettes, woods. The Water pre-heater may be provided of shell and tube design to enhance the efficiency of the systems by recovering waste heat from flue gases going out of the boiler . The furnace is totally submerged in water and the grate bars are fixed inside the furnace of boiler . The fuel is fired on the grate and the flue gases travel inside the smoke tubes of second and third pass . Advantages •   To large convective heating surface in the 2nd & 3rd pass tubes ensures excellent heat transfer •     To large water holding and steam holding space gives quick response to fluctuating steam demands. • To dry steam reduces the processing time , saves steam and improves quality of processed goo...

Savemax Boilers | the standard 3 pass smoke-tube design Gas & Oil fired steam boilers , having internal water cooled chamber. The superior and options build it the best selection for method heating necessities of the trade nowadays. Advantages • High potency of 88% on NCV(Net Calorific Value) saves running prices. • High large convective heating surface in the second & third pass tubes ensures glorious heat transfer • Large water holding and steam holding house provides fast response to unsteady steam demands. • Very large heat transfer surface reduces thermal stresses on the boiler surfaces . • Dry steam reduces the time interval, saves steam and improves quality of processed product • Horizontal packaged  boilers - less site work & fast authorization Capacity vary        It is capacities to out there from one TPH to ten TPH Gas & Oil Fired Boilers

Thermodyne Engineering Systems - Manufacturer and Supplier company of Industrial Boilers, Hot air & Water Type Generator, Thermic Fluid Heaters (TFH) , Coils type boilers , Electrode type boilers , Oil or gas fired Steam boilers , Solid fuel fired boilers & Waste heat recovery boilers , IBR & Non-IBR Boilers, Steam Boilers, Process Boilers, Thermal Energy Consultancy, High Energy saving devices, Steams Piping, Pollution Controlling Equipment, Boiler Water Chemicals , High efficiency Industrial Boilers etc. in Ghaziabad, Uttar Pradesh (UP), India. Our Products are very efficient comparatively than other products in many ways: HEAT TRANSFORMATION AREA  STEAM STORAGE CAPACITY DESIGN WITH A-GRADE MATERIALS TECHNICS TO MANUFACTURE LIKE WELDING, GRINDING, BENDING OF PIPES MODERN EQUIPMENT  ARE USED IN VARIOUS WORK STATION   Thermodyne Engineering systems A – 7/108 & A – 7/110, SSGT Road Industrial Area, Ghaziabad – 201009, Uttar Pradesh (In...

Internal furnace packaged type Boiler is the standard 3 pass smoke-tube style coal / wood dismissed boiler having the internal furnace . It comes in dry back steam, semi-wet back and totally wet-back steam choices and is most fitted for manual firing of coal, wood / briquettes. The furnace is completely submerged in water and also the grate bars ar fastened within the chamber. The fuel is dismissed on the grate and also the flue gases travel within the smoke tubes of second and third pass. A Water pre-heater could also be provided of shell and tube design to boost the potency of the systems by convalescent waste heat from flue gases going out of the boiler. Advantages  very large convective heating surface within the 2nd & third pass tubes ensures glorious heat transfer  very large water holding and steam holding area provides fast response to unsteady steam demands.   Dry steam reduces to interval, save the steam and improves quality of processed mer...

A boiler is employed for generating steam. It will this by heating water to its boiling point , after that steam can evaporate from it. after you boil a kettle of water , you'll shut off the fire or power once the water involves a boil. Generation of steam could be a continuous method. Once a boiler is generating steam , it's going to take quite an long whereas before it's stopped. once steam is gaseous from the water , new water has got to be accessorial in to exchange the water given out . As additional and more steam is gaseous, the water becomes more and more targeted with salts and different impurities. If you use your kettle for a long while, you'll see some chalky deposits within it. The water equipped to make full those lost through evaporation can not be pure and free from salts. Even minute quantities of salt in the water can eventually become thus targeted on type scale or deposit , because of its inverse solubility property .The deposits a...

Condensate Recovery Systems are generally designed instrumentation to recover condensation from steam installations so as to maximise their overall energy efficiency. Condensate Recovery Systems instrumentation are considered to incorporate the following: Condensate Recovery Vessels     These are designed to handle hot condensation, that is usually came back to be used as boiler feed water. Steam Traps      Are devices which permit the discharge of condensation without the discharge of steam from steam lines in a steam and condensation system. Deceleration Tanks       Remove oxygen and different dissolved gasses from boiler feed water to cut back corrosion and improve potency in the steam system Working :      A condensation Recovery Unit may be a vessel that receives condensation from all sensible points in a method plant or heating wherever condensation is made . The vessel stores the condensation and mixes ...

Backed by over five hundred with success dead comes across all major trade segments victimization boilers, and having worked for a few of high names within the trade, we've had quite enriching experiences relating to processes & work flow within the industrial setting. This gives us vast strength after we undertake project practice within the field of energy conservation and potency enhancements associated with boilers. the very fact is that the energy demands are ever-increasing and also the resources are ever-depleting. This gap in energy demand and energy offer at an inexpensive value is increasing by the day. With rising fuel costs, the necessity for potency enhancements and value reduction is totally ominous. Through our knowledgeable team of execs, we have a tendency to at Thermodyne offer you with in-depth study of your processes and establish potential areas for energy saving. we have a tendency to submit an in depth report when the study, wherever we have a ten...

Instatherm - Hot Water Generators A boiler or steam generator is a device accustomed produce steam by applying energy to water. though the definitions are somewhat versatile, it will be said that older steam generators were ordinarily termed boilers and worked at low to medium pressure (1–300 psi or 6.895–2,068.427 kPa) however, at pressures on top of this, it's a lot of usual to speak of a steam generator. A boiler or steam generator is employed wherever a supply of steam is needed. the shape and size depends on the application: mobile steam engines like steam locomotives, transportable engines and powered road vehicles usually use a smaller boiler that forms an integral a part of the vehicle; stationary steam generator, industrial installations and power stations can typically have a bigger separate steam generating facility connected to the point-of-use by piping. A notable exception is that the powered of Steam fireless locomotives, where separately-generated ste...

Definition of Boiler         Steam boiler or simply a boiler is essentially a closed vessel into that water is heated till the water is regenerate into steam at needed pressure. this can be most elementary definition of boiler. Working Principle of Boiler         The basic rule of boiler terribly, is extremely very easy and simple to grasp. The boiler is actually a closed vessel inside that water is keep. Fuel (generally coal) is bunt in a furnace and hot gasses are created. These hot gasses are available in contact with water vessel where the heat of those hot gases transfer to the water and consequently steam is created in the boiler. Then this steam is piped to the rotary engine of thermal powerhouse. There are many various varieties of boiler used for various functions like running a production unit, sanitizing some space, sterilizing instrumentation, to heat up the environment etc. Steam Boiler efficiency     ...

Description: high pressure Boilers are entirely water tube style boilers for high pressure steam needs.Water circulation through the boiler is additionally either natural circulation due to density distinction or by forced circulation. Advantages & benefit  The heat of combustion is employed ample with efficiency by the utilization of tiny diameter tubes in huge numbers. To avoid huge resistance to the flow of water, Powertherm boilers have a parallel set of arrangement of tubes. The boiler components are sometimes organized horizontally, giving larger accessibility and operational convenience. All the elements are uniformly heated; so the danger of warming is reduced. additionally thermal stress disadvantage is avoided. The tendency of scale formation is eliminated due to the high speed of water through the boiler tubes. Capacity:   high pressure Boilers (Powertherm) are obtainable in capacities from 10.00 TPH to 25.00 TPH. High Pressure Boilers

REVOSTEAM is that the conventional forced-circulation type water tube coil type boiler incorporating the distinctive principle of combustion called ‘Reverse Flow’ . This will increase the combustion potency and permits a high rate of warmth release. It are often offered in each IBR and Non-IBR designs . The boiler contains of a jacketed MS shell housing a spiral coil . The combustion air is forced through the jacketed shell by suggests that of a centrifugal blower thereby obtaining pre-heated. The flame travels downwardly inside the coil and also the flue gases reverse upwards thereby giving 2 passes in the bright zone making certain complete combustion & highest heat flux. The 3rd pass of the flue gases is in the convective zone between the coil and also the inner shell. Flue gases then trip the saver forming the fourth pass. Features Of product Efficiency of 85-90% on NCV Reverse Flow Flame technology Unique proprietary membrane design Built-in heat recovery devi...

Thermodyne Engineering System has put in Fluidtherm  high efficiency Thermic Fluid Heaters at its to enhance operating costs and cut emissions . Thermodyne Engineering Systems, that has more than fifteen years ’ experience in the IN market, offers a wide Thermodyne product range for building and industrial applications .  The new Petcock Thermic Fluid Heaters are getting used to heat the hydrocarbon to a continuing 180°C to maintain its fluid state.  If the hydrocarbon falls below this temperature it becomes troublesome and eventually not possible to pump the product to where it has to go. an correct and reliable heat supply is thus essential . The Fluidtherm petcock  fully automatic coil type, multi-pass Thermic Fluid Heaters were chosen Thermodyne to fulfill this want. we offer best distribution of the heat, high fluid rate in the exchange tubes and continuous flow watching to confirm long fluid life and the highest level of safety.The Thermic Fluid ...

Steam Accumulators Like any other machine, boiler manufacturing has also undergone a sea-change in the last century. Today’s boilers are much more efficient than the boiler so past as there has been constant pressure on designers to make these more and more energy efficient.   The ever-increasing competition has forced the boiler users to turn to non-conventional fuels, which in turn has resulted in compact boilers to suit the demands. Today the boilers have been reduced in size as higher efficiency and quick response is the demand of the day. Compact designs are preferred so as to have the lesser footprint and initial costs have also reduced as the buyers need cheaper options. However, to meet these demands, one important aspect of boiler design has been compromised i.e. water & steam holding space. The actual energy gets stored in a boiler in form of water it holds as saturation temperature. Greater the amount of water holding volume in a boiler, greater is the ...

Electra : Electrode Type Boilers Operating Principle:-         Electra - Electrode Type Boiler differs in principle from the other technique of heating water or manufacturing steam as the water within the shell is used as an electrical resistance through that the current is passed . This causes an increase in the temperature of the water . Construction:-         Electra - electrode type steam boilers are manufactured as a packaged  unit mounted an a chassis, installation contains the fitting of the pipe, cold feed, blow down, drain, escape valve, air vent pipe and the connection of the electrical offer. The current supply consists of specially designed electrodes in the sort of scrolls in order to maximise the electrodes space. Automatic controls for top steam pressure and high & low water level within the boiler shell are provided through a completely pre-wired board thereby creating the operation extremely easy and simpl...

Agromax – the one Pass Boilers With External chamber are a multiple solid fuel firing boilers in shell & tube vogue . The external refractory lined chamber (in customer’s scope) can burn reasonably solid fuels likes bagasses, rice husks, saw-dusts, woods, coal, groundnut shells etc. thereby giving flexibility and easy operation . The system operates on balanced draft and thus the flue gases from the chamber travel through the smoke tubes within the shells & tubes type boilers , thereby producing steams at low worth . A heat recovery unit within the type of an Air or Water pre-heater is additionally provided to strengthen the efficiency of the systems by convalescent waste heat from flue gases going out of the boiler . Advantages Low initial investment Easy finish off of flue surfaces Can burn inferior agro – waste fuels Huge convective heating surface within the tubes ensures wonderful heat transfer Large water holding and steam holding space offers fast resp...

Intech(Three pass IFP type Boiler) is that the conventional Three pass smoke-tube design wood / coal fired boilers having internal furnace. It comes in dry back, semi-wet back and totally wet-back choices and is most fitted for manual firing of the coals, woods & briquettes. The furnace is completely submerged in water and also the grate bars are fastened within the furnace. The fuel is fired on the grate and also the flue gases travel within the smoke tubes of second and third pass. The Water pre-heaters could also be provided of shell and tube design to reinforce the potency of the systems by recovering waste heat from flue gases going out of the boiler. Advantages Of Intech: Huge convective heating surface in the 2nd and third pass tubes ensures wonderful heat transfer Huge water holding and steam holding area offers fast response to unsteady steam demands. Dry steam reduces the interval, saves steam and improves quality of processed product Horizontal packaged ...

Savemax Boiler is that the standard three passes smoke-tube design Oil / Gas fired boiler having internal water cool furnace . The superior and features make it the ideal choice for process heating requirements of the business these days . Advantages of Savemax boilers High potency of 88 % on NCV saves running prices. Huge convective heating surface within the second and third pass tubes ensures excellent heat transfer Huge water holding and steam holding area provide fast response to unsteady steam demands. Huge heat transfer surface reduces thermal stresses on the boiler surfaces. Dry steam reduces the times interval, stores steams and improves quality of processed merchandise Horizontal packaged  boilers less site work & fast empowerment Capacity of Boiler:-             Savemax boiler is offered in capacities from one TPH to ten TPH OIL & GAS Fired Boilers