Thermodyne Boilers Industry Blog

Industrial Chimney Thermodyne Engineering System is Manufacturer of the steam boilers and it's accessories like Chimneys , ID & FD Fan , Pressurized Condensate Recovery Systems (PCRM ) , Blowers , Steam Accumulators , Process Tanks , Pressure Reducing Station etc. Chimneys are a structure which provides ventilation for smoke from Steam boilers , furnace to the outside atmosphere. Chimney contains the filtration system to filter the hazardous chemical and dust particles from the smoke, which help us to keep the environment clean and green.  Chimneys are especially vertical to ensure that the gases flow on smoothly, drawing air into the combustion in what is known as the chimney effect. Chimneys can be designed and manufactured as per IS-6533 standard to ensure  compliance.

Savemax (Oil/Gas Fired Boilers) Thermodyne Engineering System is in the manufacturing of single drum, natural circulation and the natural draft, self-supporting oil & gas fired a boiler that is called “Savemax”. The fuel used for oil & gas fired boiler can be natural gas, light diesel oil, high-speed diesel etc. Savemax Boiler is the conventional three pass smoke-tube design Oil / Gas fired steam boiler having an internal water-cooled furnace. The superior designs and features make it the ideal choice for process heating requirements of the industry today. Savemax is Available on: Efficiency = 88% on NCV save to running costs Capacity= 1TPH – 10TPH Pressure: 10kg /hr & so on

An  economizer  is a device, which increases the temperature of feed water using  waste heat  of flue gasses leaving the  boiler through the chimney . WORKING OF ECONOMIZER : ADVANTAGES OF ECONOMIZER: • Increased efficiency of the boiler • Reduced fuel consumption • Increased evaporation in the boiler • An improved economy of boiler • Increased life of a boiler

A boiler designed to generate 5000 kg/hr steam for & at,100-degree Celcius at mean sea level will not give the same quantity of steam if shifted to an elevated place.  It will give less steam . Due to decreased air density at higher altitude, it will consume the same volume of air but will not consume the same mass of air. This results in  less fuel consumption & less steam generation rate. Due to the reduction of mass flow of gases through tubes of a boiler, convective heat transfer also decreases which further results in  reduced evaporation rates. Combustion is a process which needs the constant air supply for its survival, but as we move up the earth i.e. at higher altitudes, things aren’t the same as they used to be at sea level. The oxygen content in the air reduces exponentially. Unlike human body, a Steam Boiler doesn’t acclimatize itself to this shortage. Though the Blower provides the same volume of air the reduced density of air (oxygen to...

Thermair- Hot Air Generator The current society across the globe has embraced environmental-friendly ways to   generate hot air   hence the need to use flue gas. One of the most efficient and environment-friendly ways to generate indirect heat is from flue gases .i.e.   THERMAIR – Hot Air Generator . The process of operation occurs when cold air is inserted in a hot air generator, and it absorbs heat from the flue gas passage and when cold air and flue gas are moving in different direction and eventually transferring the heat from flue gas to cold air eventually producing hot air. Hot air generator   using flue gas caters to any hot air requirement of any drier, replaces electricity and steam to   generate hot air   and the drying time and drying cost are considerably reduced therefore providing an economically cheapest clean air available instantly.   Hot air generators   are used as industrial use where hot air is required for drying or...

A hard coating deposit on the heat transfer surface of the boiler is called scaling. Boiler scale is caused by precipitation of TDS (calcium, magnesium, iron, silica etc.) in the boiler. Effects: 1. As scale is insulator of heat it reduces heat transfer leading to heat loss 2. Overheating of metal surface 3. Higher stack temperature 4. Higher fuel consumption 5. Increase maintenance PREVENTIVE MEASURES: 1. Pretreatment of boiler water by external water treatment i.e. demineralization & reverse osmosis etc. 2. Using Boiler water treatment chemicals 3. Treatment with polymeric dispersants & phosphates 4. Optimum boiler blowdown

Thermodyne Engineering Systems Thermodyne Engineering System | Manufacturers : Thermodyne Engineering Systems, Manufacturers and Suppliers of Steam Boilers, Hot Air / Water Generators, Thermic Fluid Heaters in Ghaziabad, U.P., India

Priming Priming is the violent action of water in the boiler, in which water droplets are carried away along with steam . Causes Organic matter in the boiler water Suspended solids in the boiler water Soap like substance in boiler water High Alkalinity Operating boiler at a steam pressure below the design pressure Too high water level, which will encourage Priming especially when the load Changes from low to high. Effects Harmful for the valves of boiler Can be dangerous for the life of boiler operator Heat Transfer is adversely affected. Steam consumption may increase due to lesser enthalpy Remedy Maintain the concentration of solids in boiler water at the low level. Proper blow down of total dissolved solids

Dear All,  It has been a pleasure working passionately to save energy costs for our customers. We thank all our vendors who have whole heartily supported us in all our projects. We are grateful to our customers and clients for trusting us. We are proud of our staff and workers who tirelessly & happily performed their duties & contributed towards our growth. We are looking forward to working with all of you in the coming year 2016 to make it another great year. Wishing all of you a prosperous and Happy New Year

Losses in Steam Boiler Dry Flue Gas Losses (Stack losses) H2 Losses Moisture in Fuel Moisture in Air CO Losses Surface Losses – Due to Poor Insulation Fly Ash Losses – Heat Carried by Fly Ash Bottom Losses (Unburnt Losses) OTHER LOSSES Losses due to poor Smoke side Boiler sealing. Losses due to Steam leakages. Blow-down loss. Losses due to the part load operation.

3 Pass Smoke Cum Water tube Membrane Type Boilers Description:- Combitherm Boiler  is a unique design   membrane water wall type boiler  combining the advantages of  water tube & smoke tube designs . The radiation zone of the furnace is covered on three sides by water tubes forming the first pass and the conventional  smoke tube  shell has tubes lined up forming the second and third pass of flue gases. Thus, the  water wall furnace  recovers the radiation heat of the furnace and the  smoke tube shell provides large water & steam  holding capacities to give the maximum advantage. Working: The filling of  the  boiler  is done  through a feed pipe connection. This water flows through the  water wall membrane . It circulates the water from the  water wall membrane  to pressurized part of the  boiler .As firing is done it raises  the temperature of water of  wate...

Petcoke Fired Thermic Fluid Heaters Petcoke Fired Thermic Fluid Heater is one of the most trusted names among Thermic Fluid Heaters and is synonymous with high reliability, high efficiency, longer equipment life, and lower operational & maintenance costs. Construction: The hot thermic fluid is circulated in a closed circuit by a high temperature circulating pump and the heat is transferred to the process through appropriate heat exchanges at user's end. A combined deaerator cum expansion tank eliminates any liberated gases and absorbs the thermic fluid expansion during the heating process. Advantages:    Fully automatic unit High system efficiency Most suitable for high-temperature heating Can attain temperatures up to 300oC Minimum site work and ease of installation Can operate on the variety of fuels as per local availability Capacity:           Thermodyne Boilers,   Thermic Fluid Heater  is available in...

High Pressure Boilers (Powertherm) High Pressure Boilers are absolutely water tube design boilers for high pressure steam desires .Water circulation through the boiler is additionally either natural circulation due to density distinction or by forced circulation. Advantages The heat of combustion is used lots of expeditiously by the use of little diameter tubes in big numbers. To avoid big resistance to the flow of water, Powertherm, High Pressure boilers have a parallel set of arrangement of tubes. The boiler parts are usually organized horizontally, giving larger accessibility and operational convenience. All the parts are uniformly heated; therefore the danger of warming is reduced. to boot thermal stress downside is avoided. The tendency of scale formations are eliminated due to the high speed of water through the boiler tubes. Capacity:   10 TPH to 25 TPH  

Shell Hot Air Generators Thermair, hot air generators include a shell & tube kind heat ex-changer that is punctually insulated to forestall radiation losses. The ventilation to the blower fitted along-side blows contemporary air over the combustion chamber and therefore the set of smoke tubes. In oil / gas laid-off choices , an foreign mono-block kind totally automatic burner is provided for combustion of fuel. These may also be offered in solid fuel firing choices. A dust-proof, pre-wired electrical device is additionally equipped as a regular provide to regulate the operation of the unit supported client necessities. Heating choices Liquid Fuels – light-weight oil / serious oil Gaseous fuels – LPG or CNG Solid Fuels – Coal or Wood or Briquettes Advantages Fully automatic unit Trouble free operation. Outside the range of IBR. High system potency Clean and controlled hot air out there. High productivity in processes Minimum site work and easy installation ...

Water Tube Type Boilers  The industrial water tube boiler mostly produces steam or hot water primarily for industrial process applications, and is used less frequently for heating applications. In the water tube design, tubes contain steam or water and the products of combustion pass around the tubes. Typically, water tube designs consist of multiple drums. A steam drum (upper) and mud drums (lower) are connected by the tubes, which form both the convection section and the furnace area. Packaged industrial water tube boilers are typically rated in pounds of steam per hour output at operating conditions and range from 10,000 to 134,000 lbs/hr. Industrial water tube boilers are noted for their fast steaming capability. Steam is generated very rapidly because of the relatively low water content. This allows them to respond quickly to changing load demands. The industrial water tube boiler design makes it capable of generating either saturated or super heated steam....

Waste Heat Recovery Boiler Fuel is cash. The a lot of fuel we have a tendency to burn in an exceedingly Steam  boiler, the extra money is spent. therefore even a couple of per cent saving in fuel bills amounts to very large savings annually. attributable to this, we offer novel product like Wastetherm, the Waste Heat Recovery Boilers. because the name suggests, the warmth going waste from the method like flue gases of Diesel Generator sets is employed in these boilers to get quandary or steam . Since no fuel is discharged, no matter heat we have a tendency to recover within the boiler is freed from value. These boilers are designed to recover heat from waste flue gases from weight unit exhaust, chamber exhaust, oven exhaust, furnace exhaust etc. to supply steam or quandary supported the applying necessities of the plant. The amount of steam generated or Steam Boilers of warmth transferred is controlled by the number of warmth out there within the flue gases. These...

Description         Instatherm is that the economical and value effective thanks to generate hot water instantly. it's a prepackaged sort, silent and instant quandary generator completely line of work to the hot water needs of Hotels, Hospitals, Resorts, swimming pools, Dairies, Laundaries and numerous different method industries. Construction     Hot Water Generator (Instatherm) comes in each coil sort, water tube and shell & tube sort smoke tube styles . The multiple passes of flue gases guarantee most potency thereby providing low operational prices. Heating choices L iquid Fuels – lightweight oil / serious oil Gaseous fuels – LPG or CNG Solid Fuels – Coal or Wood or Briquettes Electrical operation – part heaters or Electrodes Advantages Fully automatic unit Trouble free operation. Outside the view of IBR. High system potency Minimum site work and easy installation Can operate kind of fuels as per native availableness C...

Steam boiler:           Steam boilers beneath IBR suggests that any closed vessel olympian twenty two.75 liters in capability and which is employed expressively for generating steam under pressure and includes any mounting or different fitting hooked up to such vessel that is whole or partly under pressure when the steam is shut off. Steam pipes:        IBR pipe suggests that any pipe through that steam passes from a boiler to a first-rate mover or different user or each if pressure at that steam passes through such pipes exceeds 3.5 kg/cm2 on top of gas pressure or such pipe exceeds 254 atmospheric pressure in internal diameter and includes in either case any connected fitting of a pipe. How to register a new Boiler? [As per section seven of IBL Acts,1923] 1. The owner of any boiler that isn't registered below the provisions of this Act may apply to the inspector to have the boiler register. each such application shall ...

Smoke Cum Water Tube Boilers                      Combitherm- Combi Boilers may be a distinctive design membrane water wall kind boiler combining the benefits of water tube & smoke tube design. A radiation zone of the chamber is roofed on 3 sides by water tubes forming the primary pass and therefore the standard smoke tube shell has tubes lined up forming the second and third pass of flue gases. so the water wall chamber recovers the radiation heat of the chamber and therefore the smoke tube shell provides giant water & steam holding capacities to convey the most advantage. This design will burn a spread of fuels like Coal, Lignite, Rice Husk, Wood, Bagasse, Groundnut shells, alternative and several other other fuels so providing you with lowest energy prices relying upon the fuel availableness in your space. Advantages The flexibility of fuels with an alternative of agro waste fuels Combines to the ad...

Backed by over five hundred with success dead comes across all major trade segments victimization boilers, and having worked for a few of high names within the trade, we've had quite enriching experiences relating to processes & work flow within the industrial setting. This gives us vast strength after we undertake project practice within the field of energy conservation and potency enhancements associated with boilers. the very fact is that the energy demands are ever-increasing and also the resources are ever-depleting. This gap in energy demand and energy offer at an inexpensive value is increasing by the day. With rising fuel costs, the necessity for potency enhancements and value reduction is totally ominous. Through our knowledgeable team of execs, we have a tendency to at Thermodyne offer you with in-depth study of your processes and establish potential areas for energy saving. we have a tendency to submit an in depth report when the study, wherever we have a ten...