Thermodyne Boilers Industry Blog

Boiler Chimneys in India Self-supported type Industrial Chimneys may be provided fabric the boilers size.  These may be designed and made as per IS-6533 normal to make sure compliance. A chimney is a vertical structure that used for ventilation for hot gases, flue gases, and smoke from the boiler room and boiler plants, furnace. Space inside the chimney called flue and most of the time chimneys have verticle structure.

   Hot Water Generators - Instatherm is that the economic and value effective way to generate hot water instantly. it's a prepackaged type, silent and instant solely catering to the hot water necessities of Hotels , Hospitals, Resorts, swimming pools, Dairies, Laundries and varied alternative process industries. Construction                   This comes with each coil type, water tube and shell and tube type smoke tube designs . The multiple passes of flue gases guarantee most potency thereby providing low operational prices. Heating choices Liquid Fuels – lightweight oil / significant oil Gaseous fuels – LPG or CNG Solid Fuels – Coal or Wood or Briquettes Electrical operation – element heaters or Electrodes Advantages Fully automatic unit Trouble free operation. Outside the horizon of IBR. High system potency Minimum site work and easy installation Can operate the type of fuels as per your required Ca...

Our  Pressurized Condensate Recovery Module (PCRM)  is a unique system wherein the condensate generated from your process is fed back under pressure directly to the  boiler , unlike any other  conventional condensate recovery system  where the condensate is discharged at  atmospheric pressure . Our Pressurized  Condensate Recovery Module system serves you the following advantages The whole  condensate is recovered No  Flash steam loss Minimal make-up water requirement Reduced water treatment cost for make-up water Reduced fuel consumption due to  high feed water temperature Increased steam output of the existing Boiler 20% savings on fuel bills Reduced boiler blow down Reduced boiler TDS High feed water temperature drives out dissolved oxygen, thus preventing leaks & corrosion Source:  10 Benefits of Pressurized Condensate Recovery Module

A   steam boiler   assembly, be it any fuel (solid/liquid/gaseous) used for combustion, the flue gases coming out of the Induced draft fan, coming from air preheaters and dust collectors, enters the chimney to conclude this process before getting released to the atmosphere. Self-supported type  Chimneys  can be provided suiting the boiler size. It can be designed and manufactured as per IS-6533 standard to ensure compliance. Working The chimney’s working is based on the natural draft or stack effect. As we know, the density of a gas reduces, with rising in its temperature, so because of this reason when the flue gases enter the chimney, the buoyancy forces of air come into action and help in carrying the flue gases out of the chimney.  In the case of a Boiler assembly employing an Induced Draft Fan , the flue gases are brought to the chimney by this fan and then buoyancy forces deliver them to the atmosphere. These buoyancy forces depend upon th...

A cyclone dust collector is a device used to enhance the quality of air released from industries & commercial processes by separating dust and other impurities from air or gas. In the case of boilers multicyclone dust collector is used to remove particulates from flue gases. Dust collectors are particulate control devices that use centrifugal force & gravity settling to collect pollutants. A high speed rotating air flow is established within a cylindrical or conical dust collector called a cyclone. Air flows in a helical pattern. Larger particles strike the outside wall and then fall to the bottom of the cyclone from where they can be removed easily.

There might be numerous reasons which cause  steam trap failure. Failed traps waste fuel, reduce efficiency, increase production costs of the steam and condensate systems. REASONS Feed water contamination Improper feed water treatment Oversizing or Undersizing of steam trap Selection of wrong type of steam trap Condensate Contamination Incorrect Installation of steam trap

SONIC SOOT BLOWER Sonic soot blowing  is cleaning of fouled surfaces by compressed air. Sound waves sent inside  boiler  propagate in all directions and impart energy to ash particulates which fluidize and jump up from fouled surfaces to be carried away by the  flue gas stream . BENEFITS: 1. High Efficiency -Clean tubes absorb more heat 2. Reduced Overheating  3. Eco-Friendly -Reduced Air Pollution 4. Cost Effective – Extremely low maintenance & operational costs 5. Elimination of tube erosion & corrosion problems 6. Non-destructive  – No structural damage to tube bundles or boiler structure 7. 360° cleaning of all tube surfaces

What is Condensate? Condensate  is the liquid formed when steam passes from the vapour to the liquid state. What is Condensate Recovery System ? Condensate Recovery System  is specifically designed equipment to recover valuable heat in order to maximise its overall  energy efficiency . Benefits: 1. Whole condensate is recovered 2. No Flash steam loss 3. Minimal make-up water demand 4. Prevents loss of mass / amount of condensate 5. Reduced water treatment cost 6. Reduced fuel consumption up to 25% 7. Increased steam output of the Boiler 8. Reduced boiler TDS 9. Reduced boiler blowdown 10. Reduced Amount of O2, thus prevention from corrosion

Condensate Recovery Systems Introduction: An introduction to the reasons for  condensate recovery System ,  that including energy costing, water charges and  water treatment costing  and included calculations for potential savings. Steam are mostly generated for one of two reasons • To produce electrical power, the example in the steam power stations and co-generation plants. • To supply the heats for heating unit and process system. When 1kg steam condenses completely, 1kg condensate is formed at the same pressure and temperature. An efficient steam will reuse this condensate, makes non-financial, technical and environmental sense. Saturated steam is used for heating to gives up its latent heat, which is a too large proportion of the total heat its contain. The remainder of the heat in the steam is retained in the condensate as sensible heat in fig. Pressurised Condensate Recovery Module (PCRM)  is a unique system wherein the condensate genera...

Air Pre Heaters   Air pre heaters                 Air preheaters are provided in boilers to preheat the combustion air. Types           There are two main types: Tubular or recuperative air  pre heaters Regenerative air pre  heaters  Tubular or recuperative air pre-heaters are provided in boilers of a medium and small range of steam generation . This type of air pre-heater becomes very large in size if they have to be used in very high capacity boilers like 600 TPH of steam production and above.  Regenerative air per-heaters are compact and can have a stationary or rotating hood. A combination of a tubular and regenerative type of air pre-heaters is used in very high capacity boilers . " The tubular being used for primary air heating and the regenerative used for the secondary air heating ." In case the boiler designers do not want to go for a combination of tubula...

Steam Distribution Header Thermodyne Engineering Systems(TES) offered Steam pressure reducing stations for method application of Steam at a pressure less than that of steam generation pressure of the most boiler. Our PRS could be a pre-engineered unit having reliable quality parts for bother free service. Most of the trading industries use steam at completely different pressures for various applications. Hence, a properly sized PRS is needed for economical distribution of steam with minimum losses. Steam Distribution Header                 Steam distribution header is typically set within the boiler house . this might take body of water of steam from one or more boilers and distributes steam to the method lines as per the number & pressure needs. the dimensions of header depends upon the no. & size of connected boilers and also the out-flow lines. It is conjointly put in at places wherever totally completely different ...

Steam Accumulators Like any other machine, boiler manufacturing has also undergone a sea-change in the last century. Today’s boilers are much more efficient than the boiler so past as there has been constant pressure on designers to make these more and more energy efficient.   The ever-increasing competition has forced the boiler users to turn to non-conventional fuels, which in turn has resulted in compact boilers to suit the demands. Today the boilers have been reduced in size as higher efficiency and quick response is the demand of the day. Compact designs are preferred so as to have the lesser footprint and initial costs have also reduced as the buyers need cheaper options. However, to meet these demands, one important aspect of boiler design has been compromised i.e. water & steam holding space. The actual energy gets stored in a boiler in form of water it holds as saturation temperature. Greater the amount of water holding volume in a boiler, greater is the ...

Process Tanks Process Tanks               We manufacture every type of process tanks for storage of type of fluids . The MOC of those tanks may be MS, SS-304, SS-316 to suit the applications as needed . The applications include: Fuel storage tanks Cold / hot water tanks for boilers Hot water calorifiers tank with heating coils Chemical storage tanks with agitators Tanks for different fluids Capacity:             The capacities range from one hundred litres upto one lac litres. Process Tanks

Agromax - the one Pass Boiler With External chamber could be a multiple solid fuel firing boiler in shell & tube type . The external refractory lined chamber (in customer’s scope ) can burn kind of solid fuels likes bagasses, coals, rice husks, saw-dusts, woods, groundnut shells etc. thereby giving flexibility and easy operation. The system operates on balanced draft and thus the flue gases from the chamber travel through the smoke tubes among the shell & tube kind boilers, thereby producing steam at low worth. A heat recovery unit among the kind of an Air or Water pre-heater is additionally provided to strengthen the efficiency of the systems by convalescent waste heat from flue gases going out of the boiler . Advantages Low initial investment Easy close up of flue surfaces Can burn inferior agro - waste fuels Large convective heating surface among the tubes ensures superb heat transfer Large water holding and steam holding space offers fast response to uns...